APPLICATION – STEEL SKELETON AND ROOF STRUCTURES:
Exact
locations and verticality of steel columns are very important
subjects to be considered, because it is impossible to
recover such mistakes after the construction. Columns
that have been erected and fixed with bolts must not be
left without being secured by cross ties. Construction
and final connections of the upper sections must only
be continued after the columns have been leveled, concrete-steel
connections (Bz) have been reinforced, footing plate bases
have been filled with mortar and such mortar has been
dried up. (Application of double nut must be preferred.)
Use of an angle bar will be beneficial in column-beam
connections for the purposes of facilitating installations
and strengthening connections.
End-to-end connections must be strengthened by fixing
reinforcement plates to the sides as well as to the top
and bottom sections of connections to the possible extent.
Wind and Earthquake connections must not be left under
the walls or renderings and they must be arranged to have
an offset of 1-2 cm outside the rendering layer.
Angled washers must be used to compensate the lateral
slopes in bolt connections of U and I profile irons.
All the free sides and corners must be rounded to have
a radius of at least 3 mm.
Reverse inclination beveling must always be remembered
especially in wide-span roof girdles and beams.
Pipes with cracks or water leakages may be used in pipe
works as longs as such mistakes are not important and
alongside the lengths of pipes. (Free ends must be covered
to prevent inner surface rots).
Connections of purlins using bolts facilitate the installation
works while placing supports on their inclined sections
where they are fixed on the framework provide benefits
with regard to the static issues.
WORK SAFETY - LADDERS, PLATFORMS, BANISTERS:
It is useful to place an angle bar under each string piece
in metal plate ladders. In case there are no such details
in the project, welding must be applied above and below
the string piece.
Inclinations are made on the steel structure floors and
platforms as well as the steps of stairs for water not
collected at such locations after washing and raining
periods. (The same measurements must be taken also in
the concrete floors and foundations where these structure
are to constructed).
Offsets must be made in every 50-60 cm using profiles
like angle bars, etc. on the ramps especially when flat
sheet metal are used on ground floors to prevent sliding
while walking. Banister rails must also be made especially
for holding on in places with vibrations.
Banisters of 90-110 cm in height must be made on the sides
and ends of the ground floors and platforms as well as
the stairways. Such banisters must incorporate vertical
elements at distances of 50-60 while there must be at
least one horizontal element alongside the banister.
Flat edges of profile irons are directed inside in such
banisters. 1 ¼ in. pipes are used in the vertical
and horizontal elements of banisters and banister rails
made of round pipes. (For the purposes of ease and accuracy
in welding, it is preferred to have diameter of plunging
bar smaller than the one that to which it is attached.
The end of the plunging bar must otherwise be smashed
for safety purposes).
A (skirting element) is made in the bottom sections of
ground floor and platform banisters by leaving a maximum
opening of 1 cm with the ground surface to prevent people
or tools, equipments, etc. sliding and falling down while
working.
Safety meshes are required in the stairways climbing to
distances of 6 m or higher from the any ground floor surfaces.
Meshes start at the heights of 2.2-3 m depending on the
situation.
WORKING WITH RIVETS AND BOLTS:
Holes for the application of rivets and bolts are made
by using drilling equipments. Punching equipments may
be used for the holes up to 20 mm provided that the difference
between lower and upper diameters will not exceed 1 mm;
but, welding machines will never be used in making or
enlarging holes. Holes must not be 2 mm larger than bolts
and 1 mm larger than rivets to be used.
When two holed pieces are placed on top of each other,
a bar with a diameter that is 2 mm less than their projected
diameters must easily be passed through the combined hole.
Such holes may be aligned by using reamers in such cases.
Elements having a higher offset are replaced. (A new hole
may also be made after filling the existing hole and welding
another piece on that place).
GUSSET PLATES (JOINT PLATES):
Gussets must be well cut and be grinded when necessary.
None of the gusset joints must be clearly visible at the
corners while care must be taken to the horizontal and
vertical alignments of rectangular gusset edges in the
central joint of cross ties.
In cases of using gussets in piped constructions, the
plate is inserted into the split pipe and welded at its
top and bottom sections.
WELDING:
Unless otherwise specified, only the electric welding
method is used.
Electrodes are selected according to the type of equipments
in use. They must be baked before using in cold weather
and humid environments.
There must not be any burrs and slag, etc. as well as
risky materials like oil on the surfaces where welding
will be applied; and surfaces must be cleaned well just
before welding by using abrasives, wire brushes, chasers,
etc. equipments.
Welding bents must be made in end-to-end welding operations.
There must be no deformations on surfaces after welding.
Point welding is necessary for this purpose on the alternate
sides.
Welded area must be cleaned from residuals after welding
operation by using a hammer and smoothed by making use
of a chaser, grinder and etc.
It is usually sufficient to make eye checks after welding
regarding its accuracy and thickness while you can check
its strength and tendency to have cracks by using a hammer.
Welds are controlled through (x-rays) in important welding
applications.
Painting works cannot be started without cleaning and
checking the welded areas.